Paras bus resto

Discussion in 'Restorations' started by paradox, Aug 10, 2011.

  1. Cleaned up the corrosion on the sliding door track cover
    Coated in anti corrosion paint with a brush
    Flatted it all back then sprayed with anti corrosion paint to build the level up without brush strokes
    Flatted that back going through the grades of paper
    Then sprayed it with a rattle can of satin nato green paint.

    I’m happy with how it’s turned out and I think the new colour is really going to suit the van

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    vinnyboy, Pony, Flakey and 7 others like this.
  2. JamesLey

    JamesLey Sponsor

    Lovely job Para!


    Sent from my iPhone using Tapatalk
     
    paradox likes this.
  3. This afternoon I feathered the edge of the current filler
    Keyed the rest of the steel up with 80 grit paper
    Then gave it its first build up of chopped strand fibreglass filler.

    There’s a slight dent further up the panel but I think I may leave that as it is and call it character
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    Pony, crossy2112, Zebedee and 2 others like this.
  4. This morning I’ve knocked the top of the fibreglass,feathered the edges and give the low spots a key all ready for the next layer.

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  5. There’s a lot of distortion on that section of the van so it needs a lot of filler.
    Normal filler is quite brittle and when applied that thick will crack.
    Fibreglass filler is stronger and more flexible it’s also not porous so won’t wick any moisture up that may get through pin holes from behind the welded repairs.

    So the idea is to seal up the welded joins and build up the level so far with the fibreglass till it’s reasonably flat. Then skim over the top with normal filler ‭ which is easy to sand smooth.
     
    vinnyboy, art b, foe and 1 other person like this.
  6. I’m sick to death of poor quality rubber parts!

    Fitted new handbrake conduit rubber boots just over a month ago and they have split already.

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  7. Second coat of fibreglass going on
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    art b, davidoft, womball and 2 others like this.
  8. are the rubber boots genuine vw mate ? , nice work on the bus by the way
     
    paradox likes this.
  9. I can’t remember if they were genuine or not
    They came from vw heritage
     
  10. and they only lasted a month ffs cheap chineese stuff they must be buying in
     
  11. Finished off the second layer of fibreglass
    I’m having to work super quick as in this heat it’s setting as I’m trying to spread it.

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    Pickles likes this.
  12. davidoft

    davidoft Sponsor

    Well at least there won’t be any moisture :)
     
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  13. Weather has been kind to getting stuff done without moisture getting in. :thumbsup:
     
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  14. And for that I’m very thankful
     
    davidoft likes this.
  15. Personally, I would grind all the metal off and replace the whole thing with fibre glass...:D
     
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  16. A couple of hours sanding today got me to this point
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    The next skim of fibreglass it gets will be the last one
     
  17. Last layer of fibreglass has gone on
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    Crispy, Pony, davidoft and 2 others like this.
  18. Should keep the damp out OK. :thumbsup:
     
    paradox likes this.
  19. Lot less chance of it cracking now
     
    jivedubbin and Crispy like this.

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