Exhaust Conundrum

Discussion in 'Mech Tech' started by CSI_Will, May 26, 2013.

  1. Thats very nice of you Dr ben:thumbsup:
     
    snotty likes this.
  2. x 2!
     
    paradox likes this.
  3. Well I wasn't using it and I would rather it was being used than rusting in the garage.

    By the way csi_will I thought your interior was excellent and its a lovely bus, my wife always wanted me to paint mine yellow.

    Cheers
    Ben
     
    CSI_Will likes this.
  4. Paradox, I was just sorry that the oil filler tube I had wasn't in better nick for you for the same reason.
     
    paradox likes this.
  5. Thanks Ben, quite chuffed with how my DIY interior has turned out. Quite jealous of your engine set-up, yours is a lovely looking bus also, and the dog!
     
  6. Poptop2

    Poptop2 Administrator

    My van went better with the empi four tip on it but sounded Marmitee ;)
     
  7. Well, that was a mission! Tinware came off relatively easy, however clamps attaching the exhaust to the heat exchangers and nuts and bolts to the manifold were rusted shut. After 7 hours of f*ing and blinding, mild persuasion with the tools, penetrating oil and a blow torch the exhaust is off! Now the tricky part of putting the new one on...

    The new exhaust seems to line up properly in all areas except for the heat exchanger tubes, they seem a little shorter on the new one compared to my old and dont quite meet where the clamps are. Anyone experienced this before?
     
  8. If you loosen the nuts holding the heat exchangers so they are able to move a bit and the loosely clamp it all up with some firegum and new gaskets it should all fit ok, they normally need a little persuasion
     
  9. Zed

    Zed Gradually getting grumpier

    The heat exchangers do need to slot into the exhaust and should do so with a standard exhaust.
    Have you tightened it to the head?
     
  10. Assume that you've got the "brillo pad" gaskets in place?
     
  11. Bought new gaskets, clamps, hoses, nuts an studs today (old ones had perished) so hoping it should fit more like a glove now. I've got all day tomorrow to do some jiggery pockery. Will let u know how i get on!
     
  12. Good. Loosen everything (including the front h/e bolts if necessary), fit everything, jiggle, then retighten.
     
    CSI_Will likes this.
  13. Well, after a full day yesterday of jiggery pokery, managed to get the exhaust on and the bus is now purring along lovely! Only downside is that I cut my hand in the process and had to take a trip to A&E! Despite that, I'm happy with my handy-work :)
     
  14. what make was it? the 4 tip

    Dudes? seems everyones against the 4 tip so i think i might have one, i painted one of these with enamel years ago and it never rusted...ehehehehh strangle my engine? nice....i like the look stock is boring...ehehehhe, hey i am the miester.
     
  15. Kept it stock. I just needed a working exhaust ASAP!
     
  16. Well done, hope the hand is ok. Exhausts are always a pain to fit as all the tin needs to be removed and the nuts are always rusted! It should be at least several years before you need to do that again now too!

    Ben
     
  17. Glad you got it sorted in the end and sympathise with the hand as I've lost much knuckle flesh over the years from rusted exhausts!
    Remembered an amusing (well to me anyhoo) incident when I was moving stuff around the garage and I picked up the silencer from under the bus and it sounded as though the internals had rotted through while it had been stored
    I thought it had been solid so had a little gripe about spending on a new one but when I shook it, expecting to see a pile of rust, I was greeted by a pile of rabbit food!
    Next doors garage is attached to ours and they keep a rabbit in there and it turns out mice had been nicking its food and stashing it in the silencer - could have been lol's if it had been started up with that lot inside!

    [​IMG]
     
    paradox and CSI_Will like this.
  18. Forgot to post up a pic of the old exhaust. The bodged repair that inevitably failed...

    IMG_1992.jpg
     

Share This Page