2021 Citroen Relay Camper Build

Discussion in 'Show Us Your Ride' started by Louey, Jun 13, 2023.

  1. DamonW

    DamonW Supporter

    You could vinyl wrap the van
     
    Merlin Cat likes this.
  2. Louey

    Louey Moderator

    I'll be having a think about it after we've built the interior - cosmetic stuff like graphics and wheels are a long way off. :thumbsup:
     
  3. Tidy
    potti.jpg
     
    Jean-François, art b and Louey like this.
  4. DubCat

    DubCat Sponsor

    I find it less messy if I pull my boxers down when I have a poo :thumbsup:, just saying.
     
    Moons, Jean-François, CollyP and 3 others like this.
  5. Razzyh

    Razzyh Supporter

    From DVLA rules, you’ll need graphics to get it converted to a motor caravan or such like iirc
     
  6. Chrisd

    Chrisd Supporter

    So glad he didn't :eek:
     
    Louey likes this.
  7. I know someone selling a Peugeot Boxer minibus if anyone is thinking of going down this route. :) it's top money I guess when you could just buy a van to convert, but correct, I think for what it is. Its a 2016. Redkite conversion minibus. 72k miles. New engine 10k miles ago costing £5k. Electric sliding door with remote. Inspected every 13 weeks. Light metallic Blue £17995. The difference is a bit like buying a panel van or a microbus. It's all panelled out in grey plastic etc. Tidy, reverse camera, electric mirrors. Just in case:D:D
     
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  8. Poptop2

    Poptop2 Administrator

    But we don’t need a picture! o_O
     
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  9. Louey

    Louey Moderator

    Amazingly there was a few dry days before we went back to work after Christmas.

    Before building the bed we thought it best to build all of the bits under it in the garage.
    So:
    Both wheelarches boxed in and battery repositioned on top of one wheelarch.

    leon working - rare.jpg

    Framework for cupboard in bulkhead between living space and garage.
    Some holes cut in it for cat stuff
    leon hole.jpg
    framework.jpg

    A bit of varnish and it all looks good, now for the bed
    rear complete.jpg
    cat holes 1.jpg
     
    Last edited: Jan 9, 2024
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  10. Louey

    Louey Moderator

    Also made a little laminated card to go on the visors showing the van dimensions
    van dimensions.png
     
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  11. Chrisd

    Chrisd Supporter

    Remember the faster you go the smaller the vehicle gets so it can fit though the teenyest, tinyest gap :p
     
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  12. Zed

    Zed Gradually getting grumpier

    That's what my mate Ian thought when he drove a box van under a low bridge - too late to stop he floored it hoping to smash his way through. lol Didn't work.
     
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  13. Louey

    Louey Moderator

    :lol:
     
  14. Louey

    Louey Moderator

    The heater is in :)

    Use a template underneath to drill the pilot hole as I didn't have a lot of room.
    1708428628362.jpg


    You have to grip that drill hard and not force the cut, otherwise it sticks and gives a nasty kick. I borrowed a 127mm hole saw off a friend but he had blunted it by forcing the cut :rolleyes: Ended up buying my own hole saw for the job.
    1708428628327.jpg


    I used a turret. Filed the edges of the hole and treated them with some paint.
    1708428628295.jpg

    It's much easier attaching all of the tubes and exhausts before screwing down the turret. My little ratchet set from Lidl proved useful
    1708428628261.jpg

    Screw it down in place and then use some heat resistance/flue sealant on the underside of the turret and around the gap under the van.
    1708428628229.jpg

    Tapped into the main fuel tank, which is easy to access via a hatch between the seats. Tapped a fuel sender pipe ont the top of the breather hose - used a bit of decent glue to help the seal. I had taken the breather pipe off to drill the hole, so as not to get bits of drilled plastic in the fuel tank. The fuel pipe goes under the van to the Fuel Pump - didn't take any photos as it started raining :rolleyes:
    1708428628202.jpg

    Plugged in the electrics and primed the pump - nice and easy, just hold two buttons down for a few seconds.
    1708428628171.jpg

    Still lots to do: Build the toilet cubicle; build a bench seat/3rd berth; the kitchen; put rails in for temporary 4th seat; fit double swivel seat.
     
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  15. All very skillful... :)
     
  16. That’s looking great Leon :):thumbsup:
     
    Louey likes this.
  17. Louey

    Louey Moderator

    I'm trying to be a lot tidier with my work nowadays :thumbsup:
     
    art b likes this.
  18. Louey

    Louey Moderator

    I've joined the Audi owners club.
    Screenshot_2024-03-19-13-04-19-036_com.miui.videoplayer-edit.jpg

    Okay, it's just some cheap tat from China :D
     
  19. JamesLey

    JamesLey Sponsor

    Just need to start driving up everyone's arses for the full Audi driver experience :thumbsup:
     
    Merlin Cat and paradox like this.
  20. Louey

    Louey Moderator

    and not use my new funky indicators??

    Naaaaa, I wanna show them off :lol:
     

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