Devon Moonraker Double-Top 1979

Discussion in 'Restorations' started by Norris, Jul 3, 2023.

  1. Norris

    Norris Supporter

    Fixing the B pillar
    IMG-20230713-WA0000.jpg
    IMG-20230713-WA0001.jpg

    First fit of the arch
    IMG-20230713-WA0002.jpg

    After fettling
    IMG-20230713-WA0003.jpg

    The curve on the sliding door never did match that of the B pillar and there's some old repairs on it that could be better, so there will be a new bottom half skin at some point
     
  2. Norris

    Norris Supporter

    "Arch sorted with some jiggery pokery, looks like previous welding was to scrape it through an mot, the collapsed jacking point is new but they forgot to weld it on .... Inner inner sill and inner sill I will repair. Rear corners turned up but Dform panel has been sent back and no one knows why it'll return next week "

    IMG-20230714-WA0000.jpg IMG-20230714-WA0007.jpg IMG-20230714-WA0003.jpg IMG-20230714-WA0004.jpg IMG-20230714-WA0002.jpg
    IMG-20230714-WA0001.jpg
     

    Attached Files:

  3. Norris

    Norris Supporter

    Jacking point repaired

    IMG-20230718-WA0008.jpg IMG-20230718-WA0005.jpg IMG-20230718-WA0004.jpg
     
    DubCat, paradox, vw newbie and 3 others like this.
  4. Norris

    Norris Supporter

    Sill repairs
    IMG-20230719-WA0005.jpg IMG-20230719-WA0001.jpg IMG-20230719-WA0004.jpg

    And started on the sliding door skin

    IMG-20230719-WA0003.jpg IMG-20230719-WA0002.jpg

    Apparently the deformation panel had been travelling around the county for the last week in the delivery van, as it had the wrong address on it
     
  5. Norris

    Norris Supporter

    Repairs to the sliding door skin

    IMG-20230720-WA0011.jpg IMG-20230720-WA0010.jpg IMG-20230720-WA0009.jpg IMG-20230720-WA0008.jpg IMG-20230720-WA0007.jpg
    IMG-20230720-WA0004.jpg

    And first fit of the rear arch
    IMG-20230720-WA0006.jpg IMG-20230720-WA0005.jpg
     
    Merlin Cat, DubCat, paradox and 2 others like this.
  6. Norris

    Norris Supporter

    Rear arch repair

    IMG-20230721-WA0003.jpg IMG-20230721-WA0012.jpg IMG-20230721-WA0011.jpg

    And continuing with rear arch

    IMG-20230721-WA0007.jpg IMG-20230721-WA0006.jpg IMG-20230721-WA0005.jpg

    "Plan is to remove the corner and prep for new one but sort out chassis leg and engine bay before fitting the corner. So far so good"
     
    Merlin Cat, nicktuft, rstucke and 6 others like this.
  7. MorkC68

    MorkC68 Administrator

    Great progress, looking very good!
     
  8. Norris

    Norris Supporter

    Some more progress around the rear quarter, battery tray and chassis rail

    IMG-20230725-WA0004.jpg IMG-20230725-WA0005.jpg IMG-20230725-WA0006.jpg IMG-20230725-WA0007.jpg IMG-20230725-WA0008.jpg IMG-20230725-WA0009.jpg IMG-20230725-WA0010.jpg IMG-20230725-WA0011.jpg IMG-20230725-WA0012.jpg
     
    Merlin Cat, paradox, rstucke and 4 others like this.
  9. Norris

    Norris Supporter

    The corner will be welded on tomorrow and a new battery tray made

    IMG-20230725-WA0012.jpg IMG-20230726-WA0002.jpg IMG-20230726-WA0003.jpg IMG-20230726-WA0004.jpg IMG-20230726-WA0005.jpg IMG-20230726-WA0006.jpg IMG-20230726-WA0007.jpg IMG-20230726-WA0008.jpg IMG-20230726-WA0009.jpg
     
  10. Norris

    Norris Supporter

    Corner on and new battery tray

    IMG-20230728-WA0002.jpg
    IMG-20230728-WA0001.jpg

    And started down the offside

    IMG-20230728-WA0000.jpg
     
    Merlin Cat, paradox, rstucke and 3 others like this.
  11. theBusmonkey

    theBusmonkey Sponsor

    Will you have much to do when you get the van back Norris or will Sandy put it all back together for you?
     
  12. Norris

    Norris Supporter

    I've not discussed much beyond metal and paint with him at the moment, but heading up for a visit tomorrow. I'll have a chat with him then. We'll have to see what the budget will allow :D

    I'll be making a new interior - I don't think it's worth refitting the old one. And of course I'll need to get the engine back in, could probably do with new CV gaiters and an overhaul of the brakes. Oh, and sorting out the leisure battery wiring spaghetti
     
  13. Zed

    Zed Gradually getting grumpier

    So true, bodywork and paint is sadly not even halfway there and inevitably makes things that looked good before look shabby.
     
    rob.e and Norris like this.
  14. Norris

    Norris Supporter

    Oh yes, some photos from yesterday and another new jacking point that hadn't been welded on! :eek:

    IMG-20230728-WA0003.jpg IMG-20230728-WA0004.jpg IMG-20230728-WA0005.jpg

    Mrs Norris and I took a jaunt up there today to see progress, hand some more parts over and have a chat. Sandy is such a nice chap. I took a snap of the scrap pile...

    20230729_120925.jpg
     
  15. iblaze

    iblaze Supporter

    Looking better every day.
    I started off thinking I needed to replace one jacking point but ended up replacing all of them on my double cab.

    Sent from my SM-G981B using Tapatalk
     
  16. Norris

    Norris Supporter

    Yesterday's work on the offside sill and jacking point

    IMG-20230801-WA0006.jpg IMG-20230801-WA0005.jpg IMG-20230801-WA0004.jpg IMG-20230801-WA0003.jpg IMG-20230801-WA0002.jpg IMG-20230801-WA0001.jpg
     
    Merlin Cat, rstucke and vw newbie like this.
  17. Norris

    Norris Supporter

    And today's work on the B pillar, front arch and step

    IMG-20230802-WA0006.jpg IMG-20230802-WA0005.jpg IMG-20230802-WA0004.jpg IMG-20230802-WA0003.jpg IMG-20230802-WA0002.jpg IMG-20230802-WA0001.jpg IMG-20230802-WA0000.jpg
     
  18. Norris

    Norris Supporter

    Time for the deformation panel to go on

    IMG-20230804-WA0008.jpg IMG-20230804-WA0007.jpg IMG-20230804-WA0002.jpg IMG-20230804-WA0001.jpg

    And a lovely fit on the driver's door

    IMG-20230804-WA0006.jpg

    We're about 3/4 of the way round the bottom now. Just the O/S rear arch backwards to go in terms of the major metal

    Finally got the builder round today to look at the garage entrance, which needs a bit more headroom to fit the van inside. Things are moving fast!
     
  19. Zed

    Zed Gradually getting grumpier

    I wonder why he made the deformation closing panels so short?
    The other thing is I've always been under the impression that part panel repairs must be fully seem welded, it's an MOT rule. I get that this is a nightmare with distortion and nobody will ever know, but still...
    Make sure you flood all those not fully welded panels with your chosen anti-corrosion muck because I didn't (for one reason or another) and this happened because damp got through from the inside and blew in the sun. There were a lot less gaps than your guy is leaving. That goes for all the part panels he's "tacked" on.
    IMG_20210423_165441520.jpg
     
    Merlin Cat, vw newbie and Norris like this.
  20. Zed

    Zed Gradually getting grumpier

    Where I could get at them and seam seal, no problems, but the rear arch panels have some inaccessible parts.

    Really, I'm impressed by his no messing approach and his panel fitting/ lining up is top dollar. Nice job!
     
    Norris likes this.

Share This Page